Page 17 - CBN_2018
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Specifications of PCBN Grades for Sintered Metals



                            Coated/Not                    PCBN
                    Grade                 Application                          Grade Instruction
                               Coated                   content %   Super fine grain PCBN grade for machining           PCBN INSERTS
                PCBN Grades for Sintered Metals   IB10S  N  95%     The highest content of PCBN in the world


                                                                    ferrous sintered metals.
                    IB05S
                                  N
                                                           95%
                                                                    as a practical tool material.

                                                                    Uncoated grade that contains 95% PCBN
                                                                    composed of fine grain size in a special binder.
                                                                    Used for finishing operations on sintered metals
                                                                    at high cutting speeds and also for valve seats
                                                                    and Titanium alloys at continuous up to light
                                                                    interrupted cutting conditions. Features high
                                                                    hardness and good wear resistance.


                Continuous cut         Light interrupted       Heavy interrupted

             Recommended Cutting Conditions for PCBN Grades


                                                           Cutting speed M/Min
               Work                                                                       Feed    Depth of
              material   Grade     Cutting Mode     Continuous     Light      Heavy     mm/rev     cut mm
                                                        Cut     interrupted interrupted
                                  Tougher grade for
                         IB10S                           -        100-400    100-400    0.05-0.30 0.05-0.50
                                  interrupted turning
                                      High wear
                         IB05S                        100-400     100-400        -      0.05-0.30 0.05-0.50
                                   resistance grade





               2000


              Cutting speed Vc (M/Min)  1000  IB05S                        IB10S

















               500






                              Continuous Machining                     Heavy Interrupted Cut



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