Highlights

The new grades are based on TiAlN coating which significantly improves toughness and wear resistance, assuring longer tool life.

Both grades exhibit better resistance at unstable conditions and interrupted cut. The new grades are available on TANG-GRIP and DO-GRIP inserts.

IC1030 (M25-M45) (P30-P45)
IC1030 - TiAlN coating overlays the very tough substrate IC28 for wide range of applications at high feeds and low to medium speeds. The grade is recommended for interrupted cut and machining at unstable conditions.
The cutting parameters should be same as for IC830.

IC1010 ISO (M15-M30) (P15-P30)
IC1010 - TiAlN coating overlays the sub-micron grade IC08. It is recommended for general parting and grooving applications with medium to high cutting speeds and low to medium feeds.
The cutting parameters should be the same as for IC808.

IC1030 is intended to replace and phase out gradually older grades IC328 and 928.
IC1010 will replace and phase out IC308 and IC1028 grades.
The current insert range with IC1010 and IC1030 grades is introductory and IC1010 and IC1030 will be expanded in the near future.


Machining Range Speed and Feed

Application Range - Material Groups

Customer Test Report for IC1030

Application: Parting hexagonal, Stainless Steel 316L bars .866”
Target: Increasing insert tool life

Insert	TAG N3J IC830 ISCAR	TAG N3J IC81030 ISCAR
Grade	IC830	IC1030
Cutting speed (SFM)	490	490
Feed (inch/rev)	.004	.004
Depth of cut (inch)	.43	.43
Material	Stainless steel 316	Stainless steel 316
Application	Haxagonal bar	Haxagonal bar
Parts per edge	80	160

Results: with the new IC1030 coating, we increased tool life,cutting more parts per edge.

100% Improvement in Tool Life!



Customer Test Report for IC1010

Application: Parting C15E Steel bars 1.3”
Target: Increasing insert tool life

Insert	DGN 3102C IC808 ISCAR	DGN 3102C IC1010 ISCAR
Grade	IC808	IC1010
Cutting speed (SFM)	490	490
Feed (inch/rev)	.006	.006
Depth of cut (inch)	.65	.65
Material	Steel C15E	Steel C15E
Application	Round bar	Round bar
Parts per edge	2500	4000

Results: with the new IC1010 coating, we increased tool life, cutting more parts per edge.

60% Improvement in Tool Life!



Field Tests IC1010 – Summary of Weighted Results
* Based on 10 comparison tests performed world wide.

Typical Wear Differences (Same cutting conditions and time) IC1010 showed an improvement of 43% in insert’s tool life.


Field Tests IC1030 – Summary of Weighted Results
* Based on 18 comparison tests performed worldwide.

Typical Wear Differences (Same cutting conditions and time) IC1030 showed an improvement of 93% in insert’s tool life.


• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge; most suitable for soft materials at low to medium feeds
(1) Sharp corners
(2) Single-ended insert
(3) No depth limit


• Feed values for grade IC20 should be decreased by 50%
(1) Inserts with coolant holes, recommended coolant pressure 145PSI minimum
(2) Single-ended insert.
(3) No depth limit






• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge.
Most suitable for soft materials at low to medium feeds






• Feed values for grade IC20 should be decreased by 50%
(1) Larger corner radii for interrupted cut and high feed applications
(2) Similar to C-type, but with a modified edge; improved chip control at medium feeds


• JT chipformer has the basic positive configuration of the J-type and a einforced negative frontal edge; most suitable for soft materials at low to medium feeds.
(1) Sharp corners cannot be used on TGSF slitting cutters








The NPA37-INCH-2018's pdf file: View (PDF) or Download (ZIP)