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MILLING
NPA 11/2018


MILL 4 FEED

Expansion of the MILL4FEED Line with Tools Carrying a New 9 mm Insert


Highlights
Following the highly successful introduction of the MILL4FEED FFQ4-12 milling cutters carrying the 12 mm size inserts, ISCAR is expanding the line by introducing new tools that carry smaller 9 mm inserts.


The new FFQ4…-09 tools are available in the following configurations:
FFQ4 - endmills in 22, 25, 32 and 35 mm diameters
FFQ4-M- interchangeable milling heads with FLEXFIT adaptation in 22, 25, 32, 35 and 40 mm diameters
FFQ4- face mills in 40, 50, 52 and 63 mm diameters

Tool Features
  • 12º cutting edge angle
  • Ramping down capability
  • Positive axial rake angle
  • 2.5 mm radius for programming
  • Coolant holes, directed to each individual cutting edge for efficient cooling effect
  • Polished coating on the cutter’s body providing better chip flow and protection from corrosion and wear


FFQ4 SOMT 0904... Insert Features
  • Square single-sided insert with 4 cutting edges
  • 1.2 mm maximum depth of cut (1.2 mm for milling open or shouldered plane surfaces and 1 mm for milling by ramping)
  • Available with three types of cutting geometries for optimal machining of different materials:
    FFQ4 SOMT 090412Tfor steel, ferritic and martensitic stainless steel, cast iron and hardened steel
    FFQ4 SOMT 0904RM-Tfor interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
    FFQ4 SOMT 090412HPfor austenitic stainless steel and high temperature alloys
  • The FFQ4 inserts are produced from ISCAR’s latest SUMOTEC carbide grades, ensuring high productivity



The new tools were designed for roughing operations in the die & mold and aerospace industries, and in general engineering.

Tool Advantages
  • Cover a wide range of applications
  • Suitable for machining a wide range of workpiece materials
  • An optimal solution for roughing operations
  • High metal removal rates
  • Economical solution



FFQ4 D-M-09
Fast Feed Endmills with FLEXFIT Threaded Adaptation Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight





FFQ4 D-W-09
Fast Feed Endmills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight


 



FFQ4 D-09
Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight


 



FFQ4 SOMT 0904
Square Single-Sided Inserts with 4 Cutting Edges for Fast Feed Milling
• T - type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• RM-T type for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• HP- type for austenitic stainless steel and high temperature alloys


Table - Average Cutting Data for FFQ4-09 Fast Feed Mills
* ISCAR material group in accordance with VDI 3323 standard
** Quenched and tempered
For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%



The NPA11-2018's pdf file: View (PDF) or Download (ZIP)
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